TYPE:22 Continuous Loading Surface Property Tester

Evaluates Film Adhesion from the Scratch Resistance caused by Continuous Loading

Using two pulse motors, the mobile base that is loaded with the test piece and the continuous loading weight guide are moved simultaneously.

In order to rotate the arm to which the scratching needle is attached, it is possible to proportionally increase the vertical loading of the continuous loading weights on the scratching needle test piece as the test piece travels.

In addition, the scratching needle mounting part incorporates a load converter that detects the resistance. From the friction resistance in the low loading range, minute changes in the scratching resistance and peeling resistance can be directly detected.

In the friction and wear test, by carrying out both-way operation of the test piece under fixed loading conditions, the friction resistance can be detected from the ball indenter.

Evaluation of Adhesion from Thin Films to Thick Films

The scratching resistance and peeling resistance are recorded from the friction resistance between the test piece and the scratching needle due to the continuous loading. The adhesion is taken as the vertical loading when film peeling occurs.

The resistance is detected directly from the scratching needle. Because needle tips are available from 5??mR to 200??mR, a wide range of films are supported, from thin films to thick films, and from soft films to hard films.

Due to the mechanical nature of the unique continuous loading mechanism, troublesome calibration will not be required and the system will be highly reliable.

Real-time Measurement of Changes in the Friction Resistance due to Wear

Repeating the friction due to the both-way travel, the changes in the surface condition and the number of reciprocal movements required before film peeling occurs can be found from the increases and decreases in the friction resistance.

Measurement of Surface Scratching Hardness

By applying the specified fixed loading using the conical scratching needle, the scratching hardness can be shown using the size of the scratch width caused by the scratching.

Measurement of Friction using Point Pressure

The surface adhesive strength, essential for film adhesion evaluation, can be evaluated from the friction resistance.

Video

You can view the Type: 22 operation in this video.

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Main specifications

TYPE:22L TYPE:22H
Travel Speed 60-600mm/min
Drive Motor Mobile Base: Pulse Motor, Continuous Loading Weights: Pulse Motor
Drive Method Mobile Base: Rack & Pinion, Continuous Loading Weights: Ball Screw
Travel Distance 1~50mm
Travel Mode SINGLE: Auto Stop after Moving the Set Distance
REPEAT: Carries out Both-way Travel the Set Number of Times Possible to set maximum of 9,999 times
Loading Range 0-100gf (Using loading converter) 0-1000gf (Using loading converter)
Vertical Loading 0-50g (Continuous Loading/Fixed Loading) 0-500g (Continuous Loading/Fixed Loading)
Test Piece Dimensions Maximum 220 x 100mm, t8mm
Safety Equipment Overloading Safety Equipment (OVERLOAD)
High Frequency Noise Prevention Circuit CMRR: AC/DC130dB or more, NMRR: AC50dB or more
Dynamic Strain Amplifier Zero Point Adjustment: Digital Servo Auto Zero Reset Method
Output (Non-linear): +/-5V (+/-0.05% FS or less)
Sensitivity Switching: 0, 100, 50, 25, 10% FS
SN Ratio: 60dB (Maximum sensitivity)
Response Frequency Characteristics: 2kHz/-3dB
Filter: 1, 10, 100Hz, Pass (Low Pass Filter)
(The dynamic strain amplifier is built in to the main unit.)
Usage Environment 0-50℃ RH85% or less, non-condensing
Power Supply AC100V 50/60Hz
Overall Dimensions Main Unit: W650mm x D410mm x H490mm
Standard Accessories Loading Converter 1 unit, Ball Indenter 1 unit, Diamond Scratching Needle I piece, Vertical Gage 1 unit, Continuous Loading Weights 1 set, Combination Weights 1 set, Reset Cable 1 unit, Power Cable (2P with E, 2m) 1 piece, Acrylic Cover 1 unit, Tools 1 set, Parts Case 1 box, Operation Manual 1 book
Options 22L and 22H Joint Use Type, TriboSoft

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